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High Speed Automatic Flute Laminator Fully Functional Electronic Control System

Categories Flute Laminator Machine
Brand Name: HRB-PACK
Model Number: 1450MM
Certification: CE/IOS
Place of Origin: CHINA
MOQ: 1
Price: Negotiable
Supply Ability: 30 SET/MONTH
Delivery Time: 20 DAYS
Packaging Details: FILM
Type: FLUTE LAMINATOR
Packaging Type: Cartons
Packaging Material: Metal, Paper, Plastic
Automatic Grade: Automatic
speed: 12000 piece/hour
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    • Product Details
    • Company Profile

    High Speed Automatic Flute Laminator Fully Functional Electronic Control System

    HRB-G AUTOMATIC FLUTE LAMINATOR MACHINE


    ※General Features:

    Quality: Due to high requirements for mechanical quality, raw materials selection, processing, assembly of industrial control over the industry standard, using the new design, quality management system, comprehensive tracking to every detail, delivery to the customer in both hardware and software are a high quality equipment.


    Efficiency: Patent type feeding width automatic adjustment device and printing locking device with screw. With 4.0 engineering design of industrialization, both hardware and software are charged with the author’s high efficiency tools.


    Service: Based on the industry’s first use of PDM design file management system, complete technical support files, regardless of the long time can still be credible commitment to customers, continuous and efficient after-service for the customer support. 24 hours service with 12 engineers .


    ※Characteristics:

    1.Computerized, all the operation data are reflected in the microcomputer, which not only improves the working efficiency, reduces the working intensity of employees, but also strengthens the control of product quality.

    2.High speed, computerized, 10000 sheets/hour(Within 700mm)

    3.Gluing device: High precision gluing transport with paper and glue block device, Automatic level control, does not overflow glue in high speed, can adjust the glue reflux.

    4.Detection device: Using multiple sets of electric eye detecting surface and bottom paper forward position, make two servo motors drive independently, and the up and down paper in right position, precisiotn is ±1.0,accurate and smooth.

    5.Fully functional electronic control system: Adopt human - machine interface and PLC control, Can automatically detect operation status, unnormal display and working record. Electrical protection is better, electrical characteristics are "CE" standard.

    6.The Automatic high speed flute laminator manufacturing process as the basis of products, our company is more strict and professional. As the main power of the machine, our company uses"Siemens" motor as main motor, All the parameters are high-end products in this industry; The bearings of key parts are “NSK”, It accounts for over 90% of the whole machine; The whole machine is controlled by PLC; Variable frequency speed control, photoelectric switch uses “Omron”. Button adopts "schneider" and so on. The bottom paper adopts servo motor control, Wide side conveyor belt to transport, It effectively ensures the accurate delivery of bottom paper. About transport method, our company adopts synchronous belt, The synchronous belt takes the famous brand "gates" as the first choice. Low noise, accurate transport, smooth operation.

    7.Gluing device(Gluing roller) high precision mirror roller, provide a more powerful guarantee of gluing control and avoiding glue waste. Surface unit adopts PU round belt and fan, make sure the paper runs smoothly, adjust servo position on both sides. The “feeder” plays a key role of automatic flute laminator, The professional our supplier "Fanyuruida" is obvious to all. The main machine wallboard is processed by the processing center, so as to effectively avoid the machine matching error caused by processing. The cover is processed by the CNC center, with a more beautiful appearance and a more reasonable structure. External treatment is electrostatic spraying, it is serious.


    ※Technological parameter:


    Main parameter


    ModelHRB-1450GHRB-1450GIHRB-1700GI
    Max. Paer Size1450*1250mm1450*1400mm1650*1400mm
    Min. Paer Size400*400mm400*400mm450*450mm
    Surface Paper Thickness200-800g/m²200-800g/m²200-800g/m²
    Buttom Paper Thickness0.5-10mm/m0.5-10mm/m0.5-10mm/m
    Max Speed12000pcs/h12000pcs/h12000pcs/h
    Precision±1mm/m±1mm/m±1mm/m
    Dimension1350L*2500W*2400H13500L*2500W*2400H13500L*2700W*2400H
    Total power25KW25KW25KW
    Weight5.5T5.5T6T

    ※Surface paper feeding unit:


    Adopt Taiwan unique designed feeder, smooth and accurate feeding. The speed can be adjusted according to product requirements, transporting paper smoothly, and photoelectricity controls the paper height; Make the paper stable and smooth.


    ※ Down feeding unit


    Adopt imported suction feeding mechanism, with strong suction, stable feeding. Suitable for paper above 350g/m² and A, B, C, D, E, F, N corrugated and three, five and seven ply cardboard, transport paper smoothly and accurately in high speed operation.


    ※ Control system


    The whole machine adopts PLC control, Yaskawa frequency control, all detection switches of electrical components adopt Japanese, German, Taiwan brands products, accurate operation, stable performance and strong security.


    ※ Gluing system:

    Gluing device adopts high precision mirror roller and automatic level control, does not overflow glue in high speed, and can adjust the glue reflux.


    ※ Electrical parts

    ItemNameModelBrand
    1Frequency converterCIMR-VB4A0002BBAYaskawa
    2Frequency converterCIMR-VB4A0009BBAYaskawa
    3Frequency converterFRN0007C2S4CFuji
    4Frequency converterNSD007G43AZoncn
    5Servo transformer12KVAJoint venture
    6Braking resistor2000W 8 OJoint venture
    7Servo motorSGM7G-44AFC61+SGD7S-330A00AYaskawa
    8Servo motorSGM7J-04AFC6S+SGD7S-2R8A00AYaskawa
    9Motor circuit breakerDZ108-20(10-16A)Delixi
    10Motor circuit breakerDZ108-20(6-10A)Delixi
    11Motor circuit breakerDZ108-20(1.6-2.5A)Delixi
    12Motor circuit breakerBKN 3P-D40ALG
    13Intermediate relayRXM2AB2BD(With socket)Schneider
    14ContactorE1810Schneider
    15ContactorE0910Schneider
    16Plastic circuit breakerNSC100E3075 75ASchneider
    17Terminal sheathNSC100TSHD3PSchneider
    18Single pole circuit breakerBKN 1P C4ALG
    19Single pole circuit breakerBKN 1P C6ALG
    20ButtonXB2BA31CSchneider
    21ButtonXB2BA42CSchneider
    22Scram buttonXB2BS642CSchneider
    23Contact moduleZB2BE102Schneider
    24Contact moduleZB2BE101Schneider
    25Rotary knobXB2BD33CSchneider
    26Rotary knobXB2BD53CSchneider
    27Rotary knobXB2BD21CSchneider
    28Lamp buttonXB2BW33B1CSchneider
    29Lamp buttonXB2BW36B6CSchneider
    30PLCPLCA8-64*64YTHechuan
    31Human-machine interfacePWS6700THitech
    32Photoelectric switchEE-SX670OMRON
    33Proximity switchBB-M1204N-C11P2Bedook
    34Photoelectric switchE3T-SL21 NPNOMRON
    35Photoelectric switchE3T-SL23 PNPOMRON
    36Photoelectric switchE3Z-LS61OMRON
    37Proximity switchTL-Q5MC1OMRON
    38BuzzerB22 DC24VTentoku
    39Micro switchTZ-8166Tentoku
    40Foot switchTFS-101Tentoku
    41Revos externalE32BH+E32TE(PG29) external blueHualun
    42Revos inner coreE32P+E32SHualun
    43PotentiometerRV30YN20S 3W 2K With rotary knobTaiwan
    44Liquid level controllerFR-1-220VYangming
    45Fan12038A2-LBAPTJoint venture
    46Dc powerS-100-24Taiwan MeanWell
    47Solid-state relaySSR-10DDYangming
    48RadiatorHH-060Huitong
    49EncoderEC50A8-L5PA-1000Yike
    50Solenoid valveVP3185-205DA1-X81SMC
    51Lsolating transformerCapacity 1.2KVA Input 400V Output 230V
    52LED light220V 20W
    53Reduction boxLM-HE4070 1/2HP 4P Voltage AC 380VLI-MING
    54Reduction boxLK1/4-10-10SV-BSLI-MING
    55Reduction boxLK1/4-10-10SV-ASLI-MING
    56Reduction boxLK1/2-15-11SV-ASLI-MING
    57Frequency conversion motor1LA7096-4AA10Siemens
    58Frequency conversion motor1LA7106-4AA110Siemens
    59Frequency conversion motor1LA7096-4AA11Siemens

    ※ After-sales service commitment

    Dear User:

    Thank you for choosing our products and we promise you that we will provide you with satisfactory and considerate service.

    In order to ensure the normal use of your paper machine and good after-sales service, please read this commitment carefully.

    (One) Our company has implemented a whole-process tracking management system for products from the factory to the effective life of products. The specific measures are as follows:

    1. Establish product technical file management system

    One machine one file, including product assembly acceptance qualification registration, product delivery status, product installation and debugging person, customer situation, technical person, use training and employment certificate, technical and quality record of warranty period and maintenance period, and resolution record, to ensure the quality assurance of each sold product.

    2. After-sales service guarantee system system

    2.1 Machine installation

    Our company sends professional operation engineers to take charge of the installation and debugging of the equipment.

    2.2 Technical training

    After the arrival of the equipment, two operators will be trained free of charge (for 5 working days) for users, and professional technical training engineers will be responsible for the training.The main training content is:

    The whole machine structure introduction, adjusting method of feeding and transport unit, main motor structure and operation methods and precautions of each switch, daily maintenance of the machine, etc.

    After finish training, the operator will be evaluated in theory and practice, be able to operate and understand the principle of mechanical performance, and be able to perform daily operation, maintenance and maintenance of the machine.

    The trainer shall have the final decision on whether the operator can be operated to ensure the normal operation of the machine.

    2.3 Regularly visit

    After installation, the after-sales technical service engineer will visit once within three months, Listen to the customer's advice, guide the operator to use correctly and pay attention to the maintenance of equipment; From the 4th month to the 12th month, the after-sales technical service engineer will visit the company twice.

    2.4 One year warranty, lifetime maintenance

    From the date of purchase, our company will provide users with free debugging, maintenance and parts replacement services within one year, however, our company will charge the cost of major parts for accidents caused by improper manual operation and non-mechanical quality problems. During debugging and maintenance, the user should responsible for the expenses of freight,our engineers’ return air tickets; board and lodging, transport and all related fee in side of the customer.

    One year after the date of purchase, our company will provide technical assistance to the user when all the equipment fails, charge the cost of the defective parts and provide users with paid maintenance services, including fault repair and replacement of original parts.

    (Two) This guarantee shall have legal effect and shall not be invalidated due to the change of company's development.

    (Three) We constantly improve our products according to the needs of users, and make our products more humanized through unremitting efforts to make your operation more convenient and comfortable. Continuous improvement of each detail is the cornerstone of our development. Continuous creation of value for customers is the only reason we survive!


    ※COMPANY INFORMATION:


    Since 1999. Located in the south of Beijing and north of Jinan, 3 factories in china for Corrugated cardboard production line, Flexo printer slotter die cutter machine, Flute laminator machine. We have independent export and import company, can export to clients directly.


    We have more than 30,000 sqm production plant, and 3,000 sqm office building. More than 400 staffs, include sales team, after sales teams, production team, scientific research team...


    We have after-sale office in China, Vietnam, India, Bangladesh, Italy…


    With a large quantity of models and complete specifications, our products can meet the demand of different clients. With the spirit of keeping improving, we pursue perfection constantly. Our company actively carries out the overall quality managing work. Because of the beautiful and tasteful appearance, compact and careful technology, reasonable price and perfect after-sale service, our products have won the trust and praise from clients all over the country for many years.


    Regarding vigorously developing the carton industry in China as our task, we'll sincerely cooperate with clients and meet their demands with better quality products and perfect after-sale services.


    --------HRB PACK GROUP CO.,LTD



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