Product Details
Company Profile

4000BPH Electronic Sensors Glue Dosing and Potting Machine with Fast Production Speed

Why Choose Us

2023 Two components glue dosing and potting machine for electronic sensors
We specialize in different types of potting and dispensing system. No matter what your resin application requirements look like:
we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones,temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Potting and encapsulation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.

We offer automatic ,se-mi automatic fluid dispensing potting machine and the related production line and vacuuming systems .

Product Description

General description of the machine
PGB-200 ab dosing dispensing machine precisely metering, mixing and dispensing two-component medium to low-viscosity materials for potting, dispensing ,sealing, casting ,encapsulation and filling.
For variable ratio dispensing, the system handles ratios from 1:1 to 10:1.
The system is composed of AB tanks, metering pumps and motor, mixing pipe, dual valve, dynamic motor for dynamic stirring and 3-axis robotic platform.
Two kinds of component materials are separately before they mix in mixing tube to avoid glue cure in system. Dispensing valve is with suck-back function to keep thin fluid from dripping.

Mixing ratio ：
100:100-100:10 adjustable . Dynamic or static mixing mode are optional .

Tank liquid level sensor :
Tank liquid level alarm helps remind glue level line in tank and supplement materials immediately.

Vacuum filling:
The machine can automatically feeding material by using of the negative pressure of AB vacuum tank .

Vacuum degas :
Vacuum defoaming can remove the bubbles contained in the material,and this degas system can satisfy different fluid mixing and
potting .

Heating：
Heating helps glue, especially PU and epoxy, to quickly reduce viscosity in cold weather, increase flow speed, and improve glue
filling efficiency.

Self-cleaning :
Automatic cleaning can quickly clean the mixing tube and prevent the mixture from solidifying

Self-discharging
Automatic discharging can discharge the mixture that is about to be solidified in time to prevent the mixture from solidifying inthe mixing tube

Introduction ：
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping. 3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.

Working principle ：
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Tank system technology：
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand . 8 Tank with silica-dryer which can prevent material especially PU from crystallization .

D&H Pump technology
1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s，Repetition accuracy:0.2g.
3.Also Suitablefor high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.

Valve technology

1. Dynamic mixing with stirring detecting function that ensure glue mixing evenly .
2 Stainless design of the glue touch surface to capture more higher material compatibility .
3 Glue valve with flow-back prevent function that can prevent glue from dropping when stop gluing .
4 Sealing parts of rod shaft adopt imported parts to keep more higher durability .
5 The self-cleaning function make machine cleaning more easier that you needn’t dis-assembly the parts to wash . Cleaning time and
cleaning times could be set in the touch screen.

Specification

ITEM	Parameter	ITEM	Parameter
Mixing ratio	1:1--10:1 adjustable	Out-glue speed	1-12g/s per single pump
Working range	480480100mm	Accuracy	±2%（output volume）±2%（mixing）
Displacement speed	250MM/S	tolerance	≤0.2mm

Flow control	Digital input	Out-glue control system	AB glue back suction valve, achieve AB glue independent operation
Program memory	99-999PCS	Mixing method	dynamic mixing
Motion trail	Dot , line ,curve ,circle	Viscosity range	50-50000cps
Automatic controlling system	Touch screen (to achieve program programming, modification, storage and so on	Others	AB tank 、A pump、AB pipeline heating function

Company Profile

Daheng originally created technologies - double cylinder plunger pump, signle reciprocating pump, precision AB valve have been realized a new generation liquid metering and matching control, with high accuracy, variable, ceaseless, long life-time, which widely used on the industries of LED, outdoor lighting, cars, power supply, capacitance, transformer, ignition coil and other electronic components industries. All the equipments of Glue dispensing, glue pouring, glue spraying, glue coating, glue matching, gluing control are in one-stop service.

Application

1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reversesensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling....
3.Bonding&doming : LCD screen ,LOCA bonding，ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts ,photo frame , and other arts graphics....

Service Term

1、 Staff training Seller is responsible to provide machine’s training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
2、Maintenance Service
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software
upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part
replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.

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Categories	Glue Potting Machine
Condition:	New
Machinery Capacity:	4000BPH
Applicable Industries:	Manufacturing Plant
Showroom Location:	Turkey, Italy, Viet Nam, Russia
Application:	Chemical
Packaging Type:	Other
Packaging Material:	Wood
Automatic Grade:	Automatic
Driven Type:	Electric
Voltage:	220
Place of Origin:	China
Weight:	260 KG
Warranty:	1 Year
Key Selling Points:	Easy to Operate
Filling Material:	Liquid
Filling Accuracy:	2%
Machinery Test Report:	Provided
Video outgoing-inspection:	Provided
Warranty of core components:	1 Year
Core Components:	Motor, Pump
Function:	potting
Type:	Filling Machine
Packaging Details:	According to the customer requirement
Port:	Guangzhou
Supply Ability:	500 Piece/Pieces per Month MOQ=1PCS
Price:	$8,800.00/pieces 1-1 pieces